Leaking Lectrasan -- Vic?

robedney

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15560
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Hi Vic,
I've recommisioned a Lectrasan and it's leaking primarily around the second chamber mixer motor, pretty much only when that motor is running and not a whole lot. Doesn't leak (or leaks very little) when flushing. Is there some sort of seal that needs to be replaced?

Also, the unit is temporarily being used with fresh water. Someone once mentioned that tossing a dose of salt in prior to flushing was a work-around. How much salt? Any particular kind?

Thanks in advance!

Robert
 
Robert, there is a seal under each motor, where the motor shaft goes through the top of the lid. DO NOT take the nuts or screws out of the top of the motor, to try and get it off. All you'll do is diasassemble the motor, and cause problems for yourself. You cannot remove the motors from the top side of the unit.

The blue plastic lid has to be removed (turn off discharge seacock first) by undoing and taking out the 18 screws that go all around the lid. On the end of each of the motor shafts is an impeller that must be taken off. Then, you'll notice two globs of silicone rubber covering the two screws that actually mount each motor to the lid. Remove them.

The motors are secured from the underside of the lid, via the two referenced screws. Then the motor(s) can be removed. The seal is pressed into the lid from the top side. Remove the seal by prying it out with a small screwdriver. Clean the seat for the seal, and press in the new seal with your thumb (flat side faces out - spring side toward the inside). With a socket wrench of the same approximate size as the outer area of the seal, and a small hammer, tap it gently down, to be sure the seal "seats."

If it is an older unit (more than 5 years old), dribble a drop or two of "Crazy Glue" around the outside perimeter of the seal and allow it to work its way in between the outer part of the seal and the blue plastic lid. It only takes a few drops for each seal; it must run all around the outside of the joint where the outer perimeter of the seal meets the blue lid.

Allow it to set up for an hour or so, to dry. This will insure that water can't work its way around the outside of the seal, and get to the motor. Then apply a dab of SuperLube (or equivalent) grease to the inside of the seal, where the motor shaft will go through.

Insert the motor and replace the two screws. Then, using "Scotch-Brite" or fine sandpaper, rough up the area a little, where you will be applying the silicone rubber. Apply just enough silicone rubber caulk to cover the screw heads and insure that water can't work its way past them.

Then button up the unit and reconnect the wires. It's a little tedious, but that's the proper way to do it. Allow 4 hours for the silicone rubber to properly cure, before passing any water or sewage through the unit.

Replacement motor shaft seals, (1) required per motor, Raritan part # 31-102. While you've got it open anyway, it's best to replace both seals. Also, the black neoprene cover gasket is usually reusable, but if you need one, it's Raritan part # 31-112.

http://www.boatfix.com/bykeywordnew2.asp?textfield=31-102&texttype=2
http://www.boatfix.com/bykeywordnew2.asp?textfield=31-112&texttype=2

If the toilet is flushing with pure fresh water, you'll need to add 2-4 oz. of dry table salt to the toilet bowl with each flush. To initially commission it after servicing it, dissolve 1/2 lb. of table salt into about 1/2 gallon of hot water and pour that into the toilet bowl and flush the toilet. Then add 3 oz of table salt with each flush of the toilet from then on. If the machine starts to complain after several uses, increase the salt. If it doesn't complain, start decreasing the salt until it does complain, then up it just enough to keep the yellow light out, and you've got it. Use that amount of salt per flush and you should be fine.
 
Thanks Vic! I'll order the seals and measure the salt more precisely now. I know the unit is working because I've rolled up a small towel and stuffed it between the motor and the center "lump" to catch the leak. Once that towel is soaked I just change it. And, that towel smells nothing like what's going into the unit, so good things are happening in there :)

Thanks again -- you are always very helpful and the best ad there is for Raritan!

Robert
 
[:-bonc01] Good luck with it, and Happy Boating in 2008!!!! [:-bonc01]
 
Vic,
Just one more question about the salt.
When we installed our LectraSan, we placed the salt water reservoir too high, and when the (Sea Era) toilet is flushed, it siphons all the salt water into the bowl...
So instead of filling the reservoir, we just use a 1 - 1 1/2 cups of salt water solution (saturated). We make the solution using water softener pellets....
This is OK for the system, right?
Thanks.
 
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