[:-banghead] !!!
Thanks Neal. It was either put the idea to print or clean the bathroom.
Here is my plan had I kept the Regal.
LONG POST
There are a few ways to tackle the extended run situation. None are more right than the other, just different. This is my best compromise to the problem of carrying the extended run kit to your Honda as opposed to tapping directly into the ships main fuel system to perform the same service.
I’m not an engineer nor did I stay at a Holiday Inn Express when I dremt this up. Any engineer types jump in at any time. I cleared this with my mechanic, and he says in theory, this should work.
You will need:
• a brass “T” fitting. (Go to a real plumbing supply shop, a real hardware store or an engine shop. You will not find these in a homedepotlowes. I went looking this afternoon. You could jury rig one from the parts available at the local homedepotlowes, but you will probably get run out of any marina.)
• at least a dozen stainless hose clamps
• a Chrysler/Force outboard motor fuel hose male and female connectors
• an outboard motor primer bulb.
• enough fuel line to get you from the bulkhead separating the engine room and rear cabin to the stern of the boat keeping a safe routing of the fuel line in mind…then add a couple of feet.
• another piece of fuel line at least three quarters the beam of the boat.
• chafe resistant hose hangers (at least I think that’s what they are called.) They screw into a bulkhead and are used to route wires and such. They have rubber inserts in them.
• inline fuel filter.
• rubber backed steel washer.
• two brass threaded male to hose barb fitting (I shall have to get the measurements of the hose barb inner diameter. It’s not that large. maybe 1/16 to 1/8 of an inch)
• a wing nut to match the brass male to hose barb adapter above.
I’m sure the connection can be fit in several ways that even I can think of. My information is based on what would be ONE way to do this on the 2465. Other models may be set up differently.
The inner diameter of the hose barbs need to be approximately the same diameter as the fuel line coming from the tank to the fuel filter. This measurement will determine the size of the brass “T”
Assembly:
I would not mount anything permanent until I was sure it worked.
Cut the fuel feed coming from the fuel tank to one of the engines. You may want to back blow the fuel from the lines back into the tank before you cut it to avoid a spill. Insert the “T” into the fuel hose you just cut. Soap and water will make the insertion easier. Double clamp the fittings. Take the hose that reaches the stern and double clamp it to the remaining leg of the “T”.
Insert the female part of the Chrysler/Force fuel fitting to the other end of the fuel line that reaches the stern. Double clamp the fitting.
Teflon tape the threads of the male end of the Chrysler/Force fuel fitting and screw the fitting to female to hose barb fitting. This is the part that I need to get the barb inner diameter for.
Affix the fuel line that measures ¾ the beam of the boat to the hose barb you just attached to the male Chrysler/Force fitting.
Affix the other end of the fuel line to the barb that has been inserted into the gas cap.
Cut the tube you just attached between the male Chrysler/Force fitting and the generator gas cap fitting and insert the inline fuel filter.
Fire up the gennie and see if you can see fuel passing from the “T” fitting to the gennie via the fuel filter housing. If the gennie pulls w/o the priming bulb, return it. If not, install it forward of the fuel filter. The extended run kit says to make sure the tank and gennie are at the same level. I can only assume to avoid a siphon effect from the extended run tank to the gennie. The location of the "T" fitting should suffice
To the best of my knowledge, the Honda works on a pull rather than a push fuel feed. If your engines work the same way, the small amount of fuel required by the gennie should not affect the fuel being fed to the engine. The biggest concern I would have is the fuel draw for the engine starving the gennie.
HTH