Dittoing some of the above.....Since the fitting and plug are tapered pipe thread and relatively soft, efforts to prevent leaks can result in just slightly over-tightening . Then the fitting has split or the solder seal holding it in the cooler cracks. A mirror and light may help close inspection. Other possibilities are gradoo in the threads, cross-threading or mismatch of SAE and metric when buying instlling new pencil w/ cap.