which parts should I use? merc or indmar

alk

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Now that the first boat is done, and in theory running - while I wait another month for the rain to end and take her out, time to start on the ski boat - 1987 American Skier 19' Advance.

I picked up this boat with a seized small block indmar 350, and pulled the running yet old and bit rusty 350 mag (1990) out of my bowrider to use in the Skier. I've been back and forth on dropping in the Merc as is, and rewiring the boat to accommodate, or using the ignition, alt, etc from the Indmar. Which got me to thinking that beyond ignition I also should decide which intake and cooling setup to use.

The Merc has Thunderbolt 4, Rochester 4bbl Carb, one of those intake manifolds that is a bit taller, and belt driven raw water pump.

The Indmar had crank pulley mounted raw water pump, mallory electronic ignition, and an edelbrock carb sitting on a shorter intake manifold.

Blocks are identical, 638 casting pre-vortec. I believe heads are same as well. Merc stuff has more hours and looks worse for the wear, the indmar probably saw mostly fresh water use, but seized up after sitting for 5+ years. The Indmar exhaust looks relatively clean, and in addition to probably being wrong style for an inboard, the Merc stuff is about at end of life.

My primary selection criteria is reliability, but almost important is availability and low price of parts. Performance isn't that critical, as I'm pushing the limit of this running gear with the stock 260 hp motor.

I am probably going to use the Mallory distributor/ignition and wiring harness, because I am bitter about merc ignition parts and the replacement cost. But to be honest, I bought the Merc when it had 16 years on it, and then put 12 more trouble free years on it myself - so I know it works reliably. I think I remember someone here saying that Rochester's kick the crap out of Edelbrock, so probably leaving the manifold and carb as is.

No clue which water pump to use- the plastic merc belt driven, or the little sherwood type pump bolted to the crank shaft? Anybody have any preference between these two - or think I'm making a mistake with ignition or intake? thanks.
 
20 years experience running and working on my own inboard ski boat. Mine has a PCM 351W though. Personally I'd use the Merc as a longblock and bolt all the indmar stuff to it, probably including the intake and carb. That way the engine harness plugs right into the boat. I never heard bad things about Indmar's crank mounted water pumps and I think it makes it easier to change the impeller. Personally I woulnd't want to create a frankenmotor, with accessories from two two different motors. Too many little things that need to interact that could cause problems.

Before doing anything, take a 1/2" drive ratchet and socket and give a decent crank on all the bolts holding the motor mounts to the stringers to make sure there's no rot. This vintage ski boat likely has wood stringers and if left out in the weather for extended periods of time they will rot.

Discount Inboard Marine is the place to go for Ski boat parts hands down. Just about everything in one place with really good prices. They should have any Indmar parts you might need. Been buying from them for 15 years and they usually have a 10% off coupon code going on. Just google their name for the website.
 
Funny you mention the stringers, that's what I've been working on the past 3 nights! Working on a 2-3 foot replacement on the starboard side, should be able to finish that up tonight before I tear up the deck on the port side to see what's going on over there next week.
 
The rochester has what is called a spread-bore mount/intake configuration. The Ede has a square bore configuration. They're NOT interchangable so pick one. Fiddle with the linkage and stuff to see that they move freely. The Ede is less expensive and the rochester is very expensive. I'm partial to the Holly 4175 which is a spread-bore/ rochester replacement.

Go with the crank mounted water pump for the reason you mentioned. A 'franken' motor is using what parts happen to be 'on-sale'. There's absolutely nothing wrong with it...but you have to use components that go with that particular system as in serpentine belt vs V-belt. The parts line up differently.
 
Engine is back in the boat and nearly assembled. I ended up going mostly with the indmar parts, but having trouble figuring out the wiring. I bought a Clymer manual for this motor, but sadly it didn’t have the wiring diagram i need.

Searching the web, haven’t found anything good. Anybody know where I can find a good wiring diagram for a late 80’s indmar 350 with Mallory ignition ( with the ballast resistor) ?
 
quote:

Originally posted by dkjbama

20 years experience running and working on my own inboard ski boat. Mine has a PCM 351W though. Personally I'd use the Merc as a longblock and bolt all the indmar stuff to it, probably including the intake and carb. That way the engine harness plugs right into the boat. I never heard bad things about Indmar's crank mounted water pumps and I think it makes it easier to change the impeller. Personally I woulnd't want to create a frankenmotor, with accessories from two two different motors. Too many little things that need to interact that could cause problems.

Before doing anything, take a 1/2" drive ratchet and socket and give a decent crank on all the bolts holding the motor mounts to the stringers to make sure there's no rot. This vintage ski boat likely has wood stringers and if left out in the weather for extended periods of time they will rot.

Discount Inboard Marine is the place to go for Ski boat parts hands down. Just about everything in one place with really good prices. They should have any Indmar parts you might need. Been buying from them for 15 years and they usually have a 10% off coupon code going on. Just google their name for the website.






Agreed. Longblock plus a few key components - not quite short block, not quite long block - call it a medium block repop!
 
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